SECTION 1 INTRODUCTION............................................................................................................................................................................................................................1 1.1 Descriptions........................................................................................................................................................................................................................................1 1.2 Specifications....................................................................................................................................................................................................................................1 SECTION 2 INSTALLATION INSTRUCTIONS............................................................................................................................................................................3 2.1 Safety Precautions....................................................................................................................................................................................................................3 2.2 Shipment and Transit............................................................................................................................................................................................................3 2.3 Freezer Installation....................................................................................................................................................................................................................3 2.4 Adjusting Cup Dispensers..............................................................................................................................................................................................7 SECTION 3 INITIAL SET-UP AND OPERATION ..................................................................................................................................................................9 3.1 Operator's Safety Precautions..................................................................................................................................................................................9 3.2 Operating Controls and Indicators........................................................................................................................................................................9 3.3 Draining the Freezer For Disassembling and Cleaning..........................................................................................................10 3.4 Disassembly and Cleaning of Freezer Parts........................................................................................................................................10 3.5 Sanitizing The Freezers and Freezer Parts............................................................................................................................................15 3.6 Assembly of Freezer 15 3.7 Mix Information................................................................................................................................................................................................................................17 3.8 Freeze Down and Operation........................................................................................................................................................................................17 3.9 Dispensing Product..................................................................................................................................................................................................................17 3.10 Routine Cleaning ..........................................................................................................................................................................................................................17 3.11 Preventative Maintenance................................................................................................................................................................................................17 3.12 Extended Storage........................................................................................................................................................................................................................18 SECTION 4 DECALS AND TAGS..............................................................................................................................................................................................................21 4.1 How to Order Decals and Tags................................................................................................................................................................................21 SECTION 5 REFRIGERATION COMPONENTS AND ADJUSTMENTS..............................................................................................23 5.1 Refrigeration System ..............................................................................................................................................................................................................23 5.2 Compressor..........................................................................................................................................................................................................................................23 5.3 Condenser..............................................................................................................................................................................................................................................23 SECTION 6 ELECTRICAL SYSTEM OPERATION AND ADJUSTMENTS......................................................................................27 6.1 24 Hour Timer....................................................................................................................................................................................................................................27 6.2 Electronic Torque Control................................................................................................................................................................................................27 SECTION 7 MAJOR COMPONENT REMOVAL AND INSTALLATION..................................................................................................29 7.1 Introduction ..........................................................................................................................................................................................................................................29 7.2 Condenser Fan Removal....................................................................................................................................................................................................29 7.3 Drive Motor Removal ......................................................................................................................................................................................................................................................29 7.4 Compressor Removal ............................................................................................................................................................................................................29 7.5 Compressor Installation ......................................................................................................................................................................................................30 7.6 Drive Motor Installation ........................................................................................................................................................................................................31 7.7 Condenser Fan Installation ............................................................................................................................................................................................31 SECTION 8 TROUBLESHOOTING ..........................................................................................................................................................................................................33 8.1 Compressor Run Capacitor Open, Shorted or Blown................................................................................................................34 8.2 Compressor Relay Defective or Burned Out ..........................................................................................................................................34 8.3 Compressor Starts and Runs, But Short Cycles On Overload Protector....................................................34 8.4 Compressor Runs Continuously............................................................................................................................................................................34 8.5 Unit Noisy..............................................................................................................................................................................................................................................34 8.6 Compressor Will Not Start..............................................................................................................................................................................................34 8.7 Compressor Will Not Start - Hums But Trips On Overload Protector................................................................35 8.8 Compressor Starts, But Does Not Switch Off of Start Winding................................................................................35 8.9 Compressor Start Capacitor Open, Shorted or Blown............................................................................................................35 8.10 Freezer Will Not Start............................................................................................................................................................................................................35 8.11 Drive Motor Overload Trips (Freezer Shuts Down When Running) ........................................................................35 8.12 Compressor Will Not Run, But Drive Motor Runs..........................................................................................................................35 8.13 Product Dispenses Incorrectly..................................................................................................................................................................................35 8.14 Product is Too Thin ..................................................................................................................................................................................................................36 8.15 Agitator Does Not Rotate..................................................................................................................................................................................................36 8.16 No Ice Crystals On Initial Freeze Down......................................................................................................................................................36 8.17 Excessive Ice Crystals Above Divider Plate ..........................................................................................................................................36 8.18 Spigot Leaking or Stuck....................................................................................................................................................................................................36 SECTION 9 REPLACEMENT PARTS AND REFERENCE DRAWINGS............................................................................................37 9.1 How to Order Parts....................................................................................................................................................................................................................37 9.2 Spigot Assembly Parts........................................................................................................................................................................................................37 9.3 Model 100C Parts List..........................................................................................................................................................................................................39 9.4 Model 100F Parts List..........................................................................................................................................................................................................41 9.5 Model 2217G Parts List......................................................................................................................................................................................................43