SECTION 1 INTRODUCTION...1 1.1 Descriptions...1 1.2 Specifications...1 SECTION 2 INSTALLATION INSTRUCTIONS...3 2.1 Safety Precautions...3 2.2 Shipment and Transit...3 2.3 Freezer Installation...3 2.4 Adjusting Cup Dispensers...7 SECTION 3 INITIAL SET-UP AND OPERATION ...9 3.1 Operator's Safety Precautions...9 3.2 Operating Controls and Indicators...9 3.3 Draining the Freezer For Disassembling and Cleaning...10 3.4 Disassembly and Cleaning of Freezer Parts...10 3.5 Sanitizing The Freezer and Freezer Parts...15 3.6 Assembly of Freezer 15 3.7 Mix Information...17 3.8 Freeze Down and Operation...17 3.9 Dispensing Product...17 3.10 Routine Cleaning ...17 3.11 Preventative Maintenance...17 3.12 Extended Storage...18 SECTION 4 DECALS AND TAGS...21 4.1 How to Order Decals and Tags...21 SECTION 5 REFRIGERATION COMPONENTS AND ADJUSTMENTS...23 5.1 Refrigeration System ...23 5.2 Compressor...23 5.3 Condenser...23 SECTION 6 ELECTRICAL SYSTEM OPERATION AND ADJUSTMENTS...27 6.1 24 Hour Timer...27 6.2 Electronic Torque Control...27 SECTION 7 MAJOR COMPONENT REMOVAL AND INSTALLATION...29 7.1 Introduction ...29 7.2 Condenser Fan Removal...29 7.3 Drive Motor Removal ...29 7.4 Compressor Removal ...29 7.5 Compressor Installation ...30 7.6 Drive Motor Installation ...31 7.7 Condenser Fan Installation ...31 SECTION 8 TROUBLESHOOTING ...33 8.1 Compressor Run Capacitor Open, Shorted or Blown...34 8.2 Compressor Relay Defective or Burned Out ...34 8.3 Compressor Starts and Runs, But Short Cycles On Overload Protector...34 8.4 Compressor Runs Continuously...34 8.5 Unit Noisy...34 8.6 Compressor Will Not Start...34 8.7 Compressor Will Not Start - Hums But Trips On Overload Protector...35 8.8 Compressor Starts, But Does Not Switch Off of Start Winding...35 8.9 Compressor Start Capacitor Open, Shorted or Blown...35 8.10 Freezer Will Not Start...35 8.11 Drive Motor Overload Trips (Freezer Shuts Down When Running) ...35 8.12 Compressor Will Not Run, But Drive Motor Runs...35 8.13 Product Dispenses Incorrectly...35 8.14 Product is Too Thin ...36 8.15 Agitator Does Not Rotate...36 8.16 No Ice Crystals On Initial Freeze Down...36 8.17 Excessive Ice Crystals Above Divider Plate ...36 8.18 Spigot Leaking or Stuck...36 SECTION 9 REPLACEMENT PARTS AND REFERENCE DRAWINGS...37 9.1 How to Order Parts...37 9.2 Spigot Assembly Parts...37 9.3 Model 100C Parts List...39 9.4 Model 100F Parts List...41 9.5 Model 2217G Parts List...43